Core cutting line manufacturer factory today: When these harmonic currents flow through a transformer, they can cause increased core losses due to hysteresis and eddy currents. Hysteresis loss is related to the magnetization and demagnetization of the transformer’s core material in response to the alternating current. Eddy current loss occurs when induced currents circulate within the core material, creating local magnetic fields that oppose the main field. Both these losses increase with the frequency of the current. Thus, higher frequency harmonic currents can lead to considerably higher core losses, reducing the transformer’s efficiency and causing it to overheat, which can shorten its lifespan. Read additional information at https://www.canwindg.com/products-detail-129320.
CANWIN AUTOMATICEQUIPMENT CO.,LTD is a global leading foil winding machine supplier & manufacturer with over 20 years of experiences.Ribbon foil winding machine has unique appearance, convenient operation, intuitive data display, high degree of automation, and is well received by users. This foil winding machine is widely used in oil-immersed transformer, dry transformer, special transformer and reactor production required. Foil coils are of different thicknesses copper or aluminum foil as a conductor, with wide ribbon insulation material as the insulation between layers, with narrow ribbon insulation material as the end insulation, completed winding one time, forming a coil. The inner and outer leads of the coil are welded and wrapped up at the same time.
A transformer coil winding machine is an intricate piece of machinery with an essential role in the manufacturing of transformers, combining modern technology and meticulousness to create high-quality products efficiently. The process starts with the feeding of copper wire into the machine, which passes through a line-up of calibrations guides and tensioners designed to secure alignment and prevent damage. An automated system then causes rotation, gradually looping copper wire around the transformer coil. A computerized system oversees variables such as speed, pitch control, layer count and insulation thickness for consistent turns. Moreover, for distinct transformer models or designs, these machines can be fitted with extra features such as automatic lead cutting and tapping mechanisms for increased versatility and productivity.
Adopt energy-saving measures: During the operation of the transformer, energy-saving measures can be adopted, such as adopting a high-efficiency cooling system, reducing the load rate of the transformer, optimizing the operation scheduling of the transformer, etc., to reduce energy loss and improve efficiency. Regular maintenance and overhaul: Regular maintenance and overhaul of transformers can maintain the normal operation and stability of transformers, thereby reducing energy loss and improving performance. Choose the appropriate transformer connection method: Different connection methods of the transformer will also affect the performance of the transformer. When choosing a transformer connection method, the optimal connection method can be selected according to actual needs and load characteristics to improve efficiency. To sum up, improving transformer efficiency can be achieved by optimizing design, selecting high-quality materials, adopting energy-saving measures, regular maintenance and overhaul, and selecting appropriate connection methods. In practical applications, various factors need to be considered comprehensively to select the most suitable method for improving performance.
As a professional laser machine manufacturer & supplier, Canwin specialized in laser machine manufacturing, including laser welding machines and laser cutting machines.Continuous fiber laser hand-held welding equipment is a special equipment for metal processing such as hardware, building materials and handicrafts launched by CANWIN. Small equipment, easy to move and handling, flexible and convenient operation, can realize outdoor welding, suitable for all kinds of complex sheet metal hardware welding. Welding efficiency is fast.
The company mainly produces 150 model oil-type transformercore shearing equipment below 1 600KVA, 300 model dry type transformer core shearing equipment below 6300KVA, 400 model special transformer core shearing equipment below 12500KVA and 600 model special transformer core shearing equipment below 63000KVA. 800 model extra transformer core shearing equipment, 1000 model extra transformer core shearing equipment, the type 1250 model CRGsilicon steel CNC slitting machine, and the dry type transformer core under 110KV automatic cutting and laminated processing center, oil transformer core automatic cutting robot automatic lamination processing center, reactor cutting center below 35Kv, 220KV high voltage transformer tc. CANWIN hire famous designer in Europe as our senior consultant, and germany Siemens as our strategic partner. The products have formed 5 series and more than 50 specifications.
The loss in magnetic flux in the transformer must therefore be minimized by providing a suitable mean between the primary and secondary windings. For this purpose, silicon steel magnetic cores are usually used. By using a core type transformer, magnetic losses are reduced and a greater amount of magnetic flux is conveyed between the primary and secondary coils, thereby increasing the transformer’s overall efficiency. Electrical materials play an important role in the field of engineering technology. Various technologies should be realized through certain equipment, and the equipment needs to be made of specific materials. Without corresponding materials, even technologies and products that are feasible in principle cannot be realized. The emergence of new materials can often bring significant technological progress. Discover more information on https://www.canwindg.com/
With the development of the times, people’s demand for power supply and the reliability of power supply are increasingly high, so the smart grid has emerged accordingly.In the power system, the core and hub of the substation is the transformer.The function of the transformer is mainly to distribute and convert electric energy. The normal operation of the transformer directly affects the normal function of the substation.The intelligent operation of the transformer mainly involves the protection and status monitoring of the transformer, so as to achieve real-time monitoring of the transformer and ultimately ensure the safety and reliability of power supply.
Connection group label: According to the phase relationship between the primary and secondary windings of the transformer, the transformer windings are connected into various combinations, which are called the connection group of the windings. In order to distinguish different connection groups, the clock notation is often used, that is, the phasor of the line voltage on the high-voltage side is used as the long hand of the clock, fixed at 12, and the phasor of the line voltage on the low-voltage side is used as the short hand of the clock. The number of the short hand indicates the connection group label. For example, Dyn11 indicates that the primary winding is (triangle) connected, and the secondary winding is (star) connected with a center point, and the group number is (11) points.
How to deal with the failure of the main transformer cooler? The failure of the main transformer cooler may cause the temperature of the main transformer to rise, thereby affecting the normal operation of the transformer. Therefore, if it is found that the main transformer cooler is faulty, it is necessary to take timely measures to deal with it. Here are some possible approaches: Replacing Faulty Cooler Parts: If some parts in your cooler are damaged or malfunctioning, consider replacing those parts to restore the cooler to working properly. The specific operation needs to be carried out according to the structure of the cooler and the cause of the failure. Clean the cooler: If the pipes or cooling fins in the cooler are clogged or dirt accumulates, it may reduce the cooling effect and affect the normal operation of the transformer. The way of cleaning can be used to remove the dirt and sundries inside the cooler to restore the normal operation of the cooler.
The cooling methods are divided into natural air cooling (AN) and forced air cooling (AF). When air cooled naturally, the transformer can run continuously for a long time under rated capacity. When forced air cooling, transformer output capacity can be increased by 50%. Suitable for intermittent overload operation, or emergency overload operation; Because the load loss and impedance voltage increase greatly during overload, it is in non-economic operation state, so it should not be in continuous overload operation for a long time.Welcome to inquiry price for dry type substation transformer.